High-Shear Vacuum Emulsifier Mixer Machine with Hydraulic Lift System
Product Description
Our Vacuum Homogenizer Emulsifying Mixer is an all-in-one processing station designed for the production of viscous emulsions and dispersions in the cosmetic, pharmaceutical, food, and chemical industries.
By integrating high-shear homogenization, vacuum deaeration, and wall-scraping agitation, this system transforms complex raw ingredients into ultra-fine, stable, and glossy finished products. Whether you are scaling up a laboratory formula or managing high-volume industrial production, our mixer ensures 100% batch consistency.
How Our Vacuum Homogenization Works?
Unlike conventional mixers that simply stir ingredients, our system utilizes a three-tier synchronized process designed to achieve sub-micron emulsion stability.
1. High-Kinetic Shear & Molecular Breakdown
The heart of the machine is the High-Shear Rotor-Stator Homogenizer.
- The Action: The rotor spins at ultra-high velocities (up to 3,600 RPM), creating a powerful centrifugal suction that draws oil and water phases into the workhead.
- The Differentiation: While standard mixers use basic blades, our precision-engineered stator gaps subject the material to millions of shear events per second. This mechanical energy breaks down droplets into the 200nm – 2μm range, ensuring the formulation remains stable for years without separation.
2. Counter-Intuitive Macro Mixing (Triple-Action Agitation)
To handle high-viscosity "dead zones" where standard mixers fail, we employ a bi-directional flow strategy:
- Central Agitation: The central paddle pushes the material outward.
- Wall-Scraping Efficiency: The frame-type agitator, equipped with dynamic PTFE scrapers, continuously removes product from the tank walls.
- The Result: This creates a continuous vertical and horizontal "looping" flow, ensuring that every milliliter of the batch—regardless of thickness—passes through the high-shear homogenizer multiple times.
3. Sub-Atmospheric Deaeration (The Vacuum Advantage)
The most critical stage for premium products happens in the negative pressure environment:
- The Process: By maintaining a vacuum level of -0.09 MPa, the system lowers the boiling point of air trapped within the viscous liquid.
- The Difference: In an open-air mixer, air is whipped into the product. In our system, micro-bubbles are pulled to the surface and extracted.
- The Outcome: This yields a "mirror-gloss" finish, prevents the oxidation of active ingredients, and ensures the density of the product is perfectly consistent for accurate filling.
4. Controlled Thermal Transition
- Energy Transfer: The jacketed vessel uses conductive thermal exchange to heat or cool the product.
- Precision: Unlike "slow-response" systems, our integrated sensors provide real-time feedback to the PLC, allowing for rapid cooling after emulsification to "lock" the crystalline structure of the cream or ointment.
Versatile Application
Cosmetics & Toiletries: Luxury face creams, sunscreens, body lotions, hair conditioners, foundations, and mascara.
Pharmaceuticals: Medicated ointments, biological emulsions, sterile gels, and suppositories.
Food Industry: Gourmet mayonnaise, salad dressings, sauces, and chocolate fillings.
Chemical Industry: High-end polishes, specialty adhesives, and agricultural emulsions.
FAQ
Q1: What is the main advantage of using a "Vacuum" environment during emulsification?
Answer: The vacuum system is critical for two reasons: First, it performs deaeration, removing air bubbles created during mixing to ensure a glossy, smooth product texture. Second, it prevents oxidation of sensitive ingredients (like vitamins or natural oils), significantly extending the product's shelf life and stability.
Q2: How fine can the particle size reach with your high-shear homogenizer?
Answer: Our high-shear homogenizers operate at speeds up to 3,600 RPM, utilizing a rotor-stator system to shear materials down to a particle size of 200nm to 2μm. This creates a highly stable emulsion that will not separate over time.
Q3: Can this mixer handle high-viscosity materials like thick ointments or toothpaste?
Answer: Yes. The machine is equipped with a dual-action mixing system. While the homogenizer shears the product, a frame-type paddle with PTFE (Teflon) scrapers continuously sweeps the tank walls. This ensures that even extremely thick, viscous materials are moved toward the center for uniform processing.
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High-Shear Vacuum Emulsifier Mixer Machine with Hydraulic Lift System Images
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